Consultation & Formula Setup
We begin with a discovery call to understand your brand, market, and specifications — such as nicotine level, pouch format, and flavor profile. You submit your recipe or choose from our proven base formulations.
The Pouch Plug specializes in OEM and ODM Nicotine pouch manufacturing for brands worldwide.
Whether you have a finished design (OEM) or need a custom concept (ODM), we offer end-to-end pouch production and development.
Our global facilities in Sweden and China ensure fast turnaround, consistent Swedish‑quality output, and full compliance with international regulations
We handle everything from flavor formulation and pouch design to packaging and documentation, so you get a turnkey solution that lets your brand hit the market quickly and confidently.
You provide the formula, pouch design, and branding. We manufacture the nicotine pouches to your exact specifications. This is ideal if you already have a recipe or prototype and need a reliable partner to produce at scale.
In both OEM & ODM - You recieve shelf‑ready nicotine pouches under your label.
Our team designs and develops the product for you. We create unique formulations, flavor profiles, and packaging concepts, then manufacture the pouches for your brand. This is perfect if you want to leverage our R&D expertise to launch a novel nicotine pouch without starting from scratch.
We handle everything from initial concept and flavor development through manufacturing and packaging. You get a complete, market-ready product without juggling multiple vendors.
With manufacturing bases in Europe and Asia, we offer reliable worldwide shipping and help navigate local registration and logistics.
Get pricing quotes within 24 hours, prototypes in 3–4 days, and full production in about 10 days. Our dedicated 24/7 production lines enable fast sample and batch delivery to keep your launch on schedule.
We accommodate small pilot runs and scale up to millions of cans per month as your brand grows. Flexible MOQ and multiple packaging options let you test new markets or expand distribution efficiently.
Our expert R&D team works closely with you to develop unique flavor profiles, nicotine strengths, and pouch formats tailored to your target consumers. We leverage advanced flavoring and nicotine release technologies to optimize user experience.
Consultation & Formula Setup
We begin with a discovery call to understand your brand, market, and specifications — such as nicotine level, pouch format, and flavor profile. You submit your recipe or choose from our proven base formulations.
Ingredient Sourcing & Production
Once the formula is confirmed, we procure premium, tobacco-free nicotine and food-grade ingredients. At our modern facility, we precisely blend and fill your product using automated machines to ensure consistent nicotine content and flavor across all pouch formats (slim, mini, etc.).
Quality Control & Packaging
Every batch undergoes thorough QC testing: nicotine strength, weight, pH, moisture, and microbial safety are all verified. Your pouches are then packaged in fully branded cans or sachets, with support from our graphic team for labels (digital print, foil, tamper-proof seals).
Global Fulfillment
We manage international logistics, whether you need bulk white-label pallets or retail-ready branded cans. Our production timeline is 10 days max for one-time delivery. You focus on growing your brand, while we handle manufacturing with flexible MOQs and full support.
Discovery & R&D Kickoff
We start with a deep-dive into your goals, market, and vision. Our experts perform market research to define the ideal pouch type, nicotine strength, and user experience. Simultaneously, our lab team begins creating innovative formulas and lab prototypes.
Prototype Development & Refinement
Our scientists blend premium nicotine and ingredients to develop your pouch formula. We conduct bench tests on texture, flavor, and release rate. You review early prototypes and provide feedback. Multiple iterations ensure your desired taste, performance, and consistency are achieved.
Packaging Design & Pilot Production
As we refine the formula, our designers create your label art and packaging, ensuring compliance with FDA, EU/TPD, and other regional regulations. We then run a pilot batch to confirm scalability of all processes: filling, sealing, labeling.
Final Production & Delivery
With your approval, we move into full-scale manufacturing using our OEM infrastructure. Each pouch is inspected under strict quality controls before we package and ship your product globally. You receive a fully developed, traceable nicotine pouch line — ready for market.
Whether you’re a startup, distributor, or established company, we’re ready to help you launch or scale with precision. Fill out the form down below to start your OEM or ODM nicotine pouch project — and we’ll be in touch within 24 hours.
(Please note: At this time, we only manufacture nicotine pouches. Energy or other functional pouch types are not part of our current production offering.)
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